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- What
are the possible applications for cables insulated with "silicone"
and "fluorocarbon resins"?
- Can
silicone and fluorocarbon resin cables be used for both "fixed"
and "mobile" installations?
-
Are CET cables resistant to all chemical substances?
- When
we talk about resistance to temperature, do we refer to "continuous"
or "peak" temperature?
- What
are the biggest and smallest sections of cables that CET can produce?
- Concerning
the colour of the insulation, can it be produced in all colours?
- What's
the difference between "tear resistant" and "anti-laceration"
cables?
- What
is the difference between "certified" and "non-certified"
cables?
- What
is the difference between "standard" and "special"
cables?
- Is
it possible to obtain a certification not shown on CET's product
catalogue? If so, how long would it take to get it?
- What
is the difference between the choice of a "red copper, tinned
copper, silver-plated, nickel-plated or pure nickel conductor"?
- When
is a "screened" cable rather than a "shielded"
one chosen?
- What
is the minimum quantity per order?
- Which
is the average delivery time of a "single core" and
a "multicore" cable respectively?
1.
What are the possible applications for cables insulated with "silicone"
and "fluorocarbon resins"?
Cables
insulated with silicone.
The peculiar characteristics and properties of the silicone elastomer
permit electric cables insulated with silicone to have an extremely
vast range of uses and, above all, high performance at a wide range
of temperatures (from -60° to +180°C and up to 250°C).
Therefore the use of silicone insulated cables are various:
- Power supply
for lighting equipment;
- Cabling
for class B-F-H electric motors;
- Ignition
for burners, heaters and cookers;
- Continuous
power sources for ovens and resistances;
- Wiring
in automotive
- Wiring
in railways
Cables insulated
with fluorocarbon resins
Albeit fluorocarbon resins (ETFE, FEP, MFA, PFA) are the direct descendants
of polytetrafluoroethylene (PTFE) and have got analogous properties
of mechanical and chemical resistance, they have different characteristics
of thermal resistance. First of all, it should be noted that cables
insulated with fluorocarbon resins usually have smaller dimensions
than most electric cables insulated with other materials (with equal
performance). This is due to the high constant of dielectric rigidity
that distinguishes this type of insulating material. Therefore, with
an extremely high mechanical resistance and optimum compatibility
with chemical substances, as well as the usually reduced dimensions,
these cables can be used for a number of different applications: from
lighting fixtures to household appliances, information technology
equipment and the aerospace industry, as well as any type of civil
or military application.
2.
Can silicone and fluorocarbon resin cables be used for both "fixed"
and "mobile" installations?
Cables insulated with silicone rubber are suitable exclusively
for static use. This limitation is substantially due to the reduced
mechanical resistance offered by the silicone elastomer. In fact,
cables insulated with silicone rubber are easy to lacerate and therefore
are not suitable for mobile applications or considerable movement
during installation. On the other hand cables insulated with fluorocarbon
resins are suitable for both fixed and mobile installations.
3.
Are CET cables resistant to all chemical substances?
This is true in the case of cables insulated with fluorocarbon resins
while for cables insulated with silicone it is not. It is always
recommended to require specific details to CET ELETRIC technical
staff, according to the type of contact the cable in object is expected
to have with chemical agents and substances.
4.
When we talk about resistance to temperature, do we refer to "continuous"
or "peak" temperature?
When we talk about resistance to temperature, we always refer to
the maximum operating temperature of the cable; otherwise, if we
refer to resistance to a peak temperature, this will be explicitly
indicated by mentioning the value of the continuous temperature
separately.
5.
What are the biggest and smallest sections of cables that CET can
produce?
Again in this case a distinction must be made between the production
of cables in silicone and the production of cables in fluorocarbon
resin. In the case of silicone production, the smallest section
is 26AWG (0.14 mm2), while the largest is 300 mm2.
Concerning cables produced with fluorocarbon insulation, on the
other hand, the smallest section is 30AWG (0.05 mm2),
while the biggest section measures 6.00 mm2. For the
latter, however, it is necessary to make a distinction concerning
the production of cables insulated with PTFE, since a taping process
is used for this type of production instead of an extrusion process:
while the largest section remains the same, the smallest section
is 24AWG (0.22 mm2). Because of the pull exerted on the
PTFE tape by the conductor, a section smaller than 24 AWG might
break during the taping process.
6.
Concerning the colour of the insulation, can it be produced in all
colours?
In the case of cables insulated with silicone rubber, there are
no problems in producing all of the colours and even two-colour
cables. With fluorocarbon resins, two-colour cables cannot be produced,
except for yellow-green ones.
7.
What's the difference between "tear resistant" and "anti-laceration"
cables?
The difference is implied by the two definitions: an anti-tear insulation
has got a high longitudinal mechanical resistance (it stands up
to the force of traction, that is to say, to tearing); in the case
of an anti-laceration cable, on the other hand, the insulation grants
high resistance to transversal stress, typical of cutting or abrasion
due to rubbing against sharp parts, such as corners. A cable with
anti-laceration properties is definitely also an anti-tear cable,
while the converse is not necessarily true. For cables insulated
with silicone, the above-described difference is significant; but
for cables insulated in fluorocarbon resin this type of problem
is inexistent, because they have got such great mechanical properties
that they can only be compared to anti-laceration cables.
8.
What is the difference between "certified" and "non-certified"
cables?
All cables must follow specific standards in order to guarantee
that they function properly in relation to the operating conditions
they have been designed for; nevertheless, although they are built
according to the precise dictates of standards, some cables bear
no trademark. Other cables, however, are identified by the standards
issued by certification institutes because they are built in full
respect of the directives concerning specific operating conditions
(voltage, temperature, type of application, etc.) indicated by the
organisations themselves. Moreover these cables have been tested
by the laboratories of above institutes, in order to verify whether
they correspond to the standards related to the type of performance
they have been built for. No need to underline that, under similar
operating conditions, certified cables are definitely of higher
quality with respect to those that bear no homologation. So it is
preferable to use a certified cable whenever we need to ensure a
very high standard of quality to the final application of the cable
(lighting equipment, hobs, ovens, etc
)
9.
What is the difference between "standard" and "special"
cables?
A standard product is built to satisfy common operating conditions,
for a good number of applications. A special product, on the contrary,
is built to meet specific requirements under operating conditions
which are not common to other applications. Special cables are in
most cases built according to customers' technical specifications
and/or samples.
10.
Is it possible to obtain a certification not shown on CET's product
catalogue? If so, how long would it take to get it?
In most cases a new homologation involves burdensome costs, both
from the point of view of production and the homologation procedure
itself. Therefore, when the market volume is sufficient to motivate
this type of expense, a new homologation will definitely be undertaken
and obtained. Concerning the time involved, this is a variable that
is tied to many different factors. Not least important among these
is the availability of the testing laboratories of the certification
agencies in question. Generally, an homologation procedure will
last no longer than three months, from the date of the request to
the final certification.
11.
What is the difference between the choice of a "red copper,
tinned copper, silver-plated, nickel-plated or pure nickel conductor"?
The difference is substantially connected to the different thermal
properties of the conducting insulators. Each kind of conductors
can offer a certain electrical resistance that is a which is directly
proportional to the temperature range. Therefore the choice of a
specific material is strictly related to the operating temperature
of the application for which the cable will be used. Synthetically,
the following distinction can be made:
- RED COPPER
up to 150 °C;
- TINNED
COPPER up to 220 °C;
- SILVER
PLATED AND NICKEL PLATED COPPER up to 260 °C.
- PURE NICKEL
for temperatures exceeding 260 °C.
12.
When is a "screened"cable rather than a "shielded"
one chosen?
Screening is used to reduce possible electromagnetic interference
due to the passage of electricity through the conductor when the cable
is situated in the proximity of electronic circuits. In fact, the
voltage generates an electromagnetic field during its passage, which
may interfere with electronic equipment. The presence of the screen
permits the reduction of this type of phenomenon; in fact, when the
electromagnetic waves propagate from the conductor towards the surrounding
area, they encounter the screening they are directed to by the current,
which is the result of the electric power originated by the waves
themselves. Thus, the electromagnetic effect is depleted by a barrier
of copper sheathing. Shielding is obtained with a sheath of steel
and has got the sole purpose of protecting the silicone cable (which
is rather fragile) from potential heavy contact that could compromise
the integrity and functional efficiency of the cable.
13.
What is the minimum quantity per order?
Minimum quantities depend on the type of cable; consequently it
is advisable to request this piece of information when sending your
inquiry.
14.
Which is the average delivery time of a "single core"
and a "multicore" cable respectively?
In the case of standard cables, it takes from 2 to 3 weeks to deliver
a single core cable while four weeks are needed for a multicore
cable. In the case of special cables, the average time depends on
the type of manufacturing process to be performed. For example,
the average time for a screened multicore cable ranges 5 to 6 weeks.
Nevertheless, this type of information is susceptible to variation
according to the production requirements. Therefore it is recommended
to ask for this information to CET's sales department directly.
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